Numerical investigation of key stamping process parameters influencing tool life and wear

Babu, Shiva and Berry, Stuart and Ward, Michael and Krzyzanowski, Michal (2018) Numerical investigation of key stamping process parameters influencing tool life and wear. Procedia Manufacturing, 15. pp. 427-435. ISSN 2351-9789

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Abstract

The influence of various combinations of punch and die materials, such as different carbide grades, and also the cutting radius on tool wear is the aim of this investigation. The numerical analysis results are supported by the relevant experimental evidence to validate the main model assumptions such as assumed material flow stress curve and the damage criteria. Taguchi method is utilised to effectively model and analyse relationship between process parameters. Roll-over and burr formation for a given punch-die clearance and cutting radius have been discussed and analysed in terms of tool wear reduction for different materials.

Item Type: Article
Uncontrolled Keywords: Wear; Metal stamping; Wear modelling; Finite element model; Taguchi method; Orthogonal pairing
Subjects: F200 Materials Science
H300 Mechanical Engineering
H700 Production and Manufacturing Engineering
J500 Materials Technology not otherwise specified
Divisions: Faculty of Computing, Engineering and the Built Environment
Faculty of Computing, Engineering and the Built Environment > School of Engineering and the Built Environment
Depositing User: Michal Krzyzanowski
Date Deposited: 17 Jul 2018 09:18
Last Modified: 23 Aug 2018 12:38
URI: http://www.open-access.bcu.ac.uk/id/eprint/6096

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